MKS Industrial Solutions is a leading Rice-based and Maize Based fructose Plant manufacturer in India ( F42, F55, F90, Crystalline Fructose)
Rice based Fructose Plant Manufacturer
1. Rice Based F42, F55, F90 Plant –
Rice is grinded & mixed with water in a dissolving tank. Then, it moves to a slurry mixing tank where the starch mixture is adjusted for density, acidity, and enzyme content. Next, it goes into a liquefaction system where it undergoes heating and stirring twice to achieve the best liquefaction. After liquefaction, the mixture is adjusted again for acidity and enzyme content before moving to the saccharification system. Here, enzymes are added to reach the desired glucose level. The mixture then goes through filtration to remove impurities like protein. After filtration, the liquid glucose undergoes decolorization and ion exchange to remove any remaining impurities. Next, it is evaporated to reach a 42% fructose content. This mixture then goes through a chromatography system to produce F90, which is mixed with F42 to get coarse F55. Finally, the F55 undergoes further refinement and evaporation to produce the final F55 product.
2. Rice Based Crystalline Fructose Plant –
Rice is grinded & mixed with water in a dissolving tank. Then, it moves to a slurry mixing tank where the starch mixture is adjusted for density, acidity, and enzyme content. Next, it goes into a liquefaction system where it undergoes heating and stirring twice to achieve the best liquefaction. After liquefaction, the mixture is adjusted again for acidity and enzyme content before moving to the saccharification system. Here, enzymes are added to reach the desired glucose level. The mixture then goes through filtration to remove impurities like protein. After filtration, the liquid glucose undergoes decolorization and ion exchange to remove any remaining impurities. Next, it is evaporated to reach a 42% fructose content. The fructose mixture then undergoes further processing to obtain high fructose content. Finally, the high fructose is crystallized, separated, and dried to produce the final crystalline fructose product
Maize based Fructose Plant Manufacturer
1. Maize Based F42, F55, F90 Plant –
Maize is grinded & mixed with water in a dissolving tank. Then, it moves to a slurry mixing tank where the starch mixture is adjusted for density, acidity, and enzyme content. Next, it goes into a liquefaction system where it undergoes heating and stirring twice to achieve the best liquefaction. After liquefaction, the mixture is adjusted again for acidity and enzyme content before moving to the saccharification system. Here, enzymes are added to reach the desired glucose level. The mixture then goes through filtration to remove impurities like protein. After filtration, the liquid glucose undergoes decolorization and ion exchange to remove any remaining impurities. Next, it is evaporated to reach a 42% fructose content. This mixture then goes through a chromatography system to produce F90, which is mixed with F42 to get coarse F55. Finally, the F55 undergoes further refinement and evaporation to produce the final F55 product.
2. Maize Based Crystalline Fructose Plant –
Maize is grinded & mixed with water in a dissolving tank. Then, it moves to a slurry mixing tank where the starch mixture is adjusted for density, acidity, and enzyme content. Next, it goes into a liquefaction system where it undergoes heating and stirring twice to achieve the best liquefaction. After liquefaction, the mixture is adjusted again for acidity and enzyme content before moving to the saccharification system. Here, enzymes are added to reach the desired glucose level. The mixture then goes through filtration to remove impurities like protein. After filtration, the liquid glucose undergoes decolorization and ion exchange to remove any remaining impurities. Next, it is evaporated to reach a 42% fructose content. The fructose mixture then undergoes further processing to obtain high fructose content. Finally, the high fructose is crystallized, separated, and dried to produce the final crystalline fructose product.